Cutting perfect circles in wood is the most challenging and exhausting task. To do it effectively, one must use a woodcutting tool. There are numerous reason to use a wood circle cutter, and the choices in the market are infinite. To make it easy, we have written the best tool for cutting circles in wood below.
Circle cutter jigsaws, routers, and hole saws are the widely used tools to cut perfect holes in wood. They are also easy to operate.
In this article, we have mentioned the top 5 tools that are capable of making holes larger than standard drill machines and saws. We have also focused on the tools that help in making a perfect circle.
We chose the top 5 products on the basis of cutting diameters, clean cuts, and affordability. Let’s have a look at them.
Best Tool for Cutting Circles in Wood 2020
|Product||Dimension (Inch)||Weight (lbs)||Check Price|
|Plunge Router||17 x 10 x 7||3.9|
|BLACK+DECKER BDEJS600C||11.8 x 4.4 x 9.2||5.0|
|Circle Cutting Router Jig||7.09 x 31.5 x 1.18||2.55|
|Bosch PR005 Tilt||4.6 x 7.4 x 6.3||1.45|
|DEWALT DCS391B||8.5 x 15.5 x 10.5||7.1|
Top 5 Tool for Cutting Circles in Wood
These are the best tools for cutting circles in wood. They help in getting the perfect round shape with smooth cuts.
01. Plunge Router
A plunge router, like its name, helps to plunge the router bit lower and into the wood, making the desired cut, and then lifting the bit back out of the wood. It is one of the most versatile electric tools accessible for a woodworker.
Usually, a router has two bases, the plunge base, and the fixed base but the most used is plunge based. We chose the plunge based product because they easily move up and down. They have spring-loaded arms on both sides, which lets the user plunge the cutting bit down into the wood from above, by hand.
It is essential when working on the top of the wood for applications like fluting, grooves and rebates, dados and mortices, insets, etc. It can also be used for edge work as it is a big, powerful, heavy, and loud tool. Additionally, anyone using plunge router becomes accustomed to it in no time.
Makita compact router has a variable speed control of 10,000-30,000 RPM, and matches the speed to the application. It also comes with a rack-and-pinion adjustment system for specific settings.
The product has an ergonomically built body for comfort and control. It comes with a heavy-duty aluminum motor which makes it long-lasting. It delivers 6.5 AMP for enhanced performance.
In the plunge base, there’s an offset base for tightening the corners which makes safe and easy angled routing. It can also be used to expand the styles of bending that can be cut by changing the angles of the bits.
With the product, you get a template guide, an edge guide, a convenient storage bag, and some dust nozzles.
02. BLACK+DECKER BDEJS600C Smart Select Jig Saw
Jigsaws are a quality tool, and they are used to cut nice and clean circles of almost any size. The jigsaw has a long and thin blade which cuts in upshifting and downshifting. It is capable of handling various types of cuts and can easily cut wood.
It made to our list because it is one of the most flexible tools as it provides long, straight, curved, and bevel cuts. Additionally, it can make quality cuts out of the center of the wood.
The jigsaw consists of three parts: a banjo like shaped base, long pivot bar with pits at equal intervals, and a connector bar joining both parts with a sliding joint.
The circle jig is able to precisely route the radius slots, making bent recesses for incrustate lines, or for decorative forming work.
Black & Decker’s smart jigsaw is specifically ideal for woodcutters because of its amazing performance. The product also provides ease of use. It has great power and stability, and also provides extra safety and flexibility.
Black & Decker has a curved control technology which adjusts the orbit of the saw in 1 to 4 personalized settings. As a result,This adjustment helps in completing the specific projects effectively.
The product generates around 3,000 SPM of cutting power because of its 5 amp variable speed. It has an adjustable shoe for a balanced cutting platform.
The product has a new and enhanced wired guard, which gives a clear line of sight for accurate cuts. Additionally, it makes bevel cuts of about 45 degrees. Therefore, it is one of the best tool for cutting circles in wood.
03. Circle Cutting Router Jig
A circle cutting jig is used to make round tabletops in an easy way. It is an amazing combination of circle-cutting jig for a router which makes the process smooth.
You just have to tighten the pivot points of the jig at the center of the hole. Afterward, slide the router to the exact length of the radius (circle’s diameter). After setting the router at the point where the radius meets the circle’s circumference. Then, You can cut the wood perfectly.
The circle cutting jig made to our list because it provides flawless cuts ranging from 10” to 52” diameters. It sets up in minutes and mounts quickly or easily drill the holes to custom fit any router.
Circle cutting router jig helps in making circles using plunge-style new crop, and compact routers. The tool is light in weight and compressed that can be used both in job sites and small shops. The tool makes the drilled holes more easily that fit a router.
Circle cutting router has a tough and long-lasting phenolic core for durability. It also comes with mounting hardware that fits almost all the routers.
It has two centered pivot points and a T-bolt with 4-start tightening knob to make the work easier. You can use that to tighten the jig to the pivot pin center to prevent from slipping routing.
The product also mounts easily to many popular routers such as Porter Cable, Hitachi, Bosch, and Makita.
04. Bosch PR005 Tilt
A fixed base router is built predetermined so that the depth of cut can be measured. It lowers the bit into the cut with the base of the router flat on the surface of the wood. The most obvious benefit of a fixed base router is that they are highly flexible. This is why we have chosen it as one of the 5 best products.
Along with this, using a fixed base router gives even more stability while moving the router over the workpiece. This provides better control, which makes it perfect for freehand edge work and jig work.
The product gives better accuracy of the depth of the cut, not more or less, just exactly of what has been set up initially. It’s easy to set up the fixed base in a router table to use the motor in the plunge base while slotting it back into the table when required.
The Bosch PR005 is the tilt base for PR10E and PR20EVS palm routers. It has side clips to let both macro and micro-fine depth adjustment. Additionally, the tilt angle is flexible. Its building contains an aluminum housing and steel base.
The tilt base has pawls at key angles and lets routing in unreachable sides, such as the edge of the top coated close to the splashback and also routing at unique angles.
The tilt adjustment ranges from -30 degrees to 45 degrees. There are pawls in every 7.5 degrees for simple setting of common angles.
The quick-clip system lets the motor adjust easily or can move from base to base. Also, the depth adjustment system is precise and fast. It is constructed of steel and durable aluminum.
05. DEWALT DCS391B 20-Volt MAX Li-Ion Circular Saw
A circular saw is generated by electricity which turns around the flat blade to cut wood. They usually have a handle with an on/off switch, a bower nut to keep the blade firm, and guards to secure the worker from touching the spinning blades.
We included the circular saw in the best tool for cutting circles in wood because they have height/depth and bevel adjustments. However, it is advised to wear eye protectors when using an electric saw.
Also for safety, keep in mind that the teeth of the blade are sharp. They must not be kept on the surfaces that they could harm. Additionally, they need continuous cleaning and have to be sharpened occasionally.
The DEWALT DCS391B 20-Volt MAX Li-Ion Circular Saw has a 6-12” carbide tipped blade that operates on a sturdy 5150 RPM motor. It has 0-50 degree bevel capacity on a light in weight and reliable magnesium shoe.
The Dewalt lithium-ion circular saw has a sturdy 460 MWO and 525 RMP motor which provides high power and speed. This is why it makes the most accurate cuts without any mistake.
The product has high strength and light in weight magnesium shoes, which gives durability and accuracy for longer cuts.
In addition to it, the product has optimized rubber molded comfort grip for delivering optimal balance and control. Its 0-50 degrees bevel volume lets for aggression bevel cuts for various applications.
Tool for Cutting Circles in Wood Buying Guide
When starting up to get the tools required to cut the perfect circle, you must concentrate on a jig that cast off the possibilities of the tools slipping off the circle path. Make multiple measurements, role your tool, set intensity, and get cutting. To do that, you need to buy one of the best tool for cutting circles in wood.
For cutting tools, routers are the desired tools for this project. Whilst seeking out a router, don’t cut back on the horsepower. You need at least 1.25 HP to prevent the tool from slowing down, specifically in more difficult wooden pieces.
Bit selection is also vital. A very few routers come with bits nowadays, even if they do, the quality may not be assured. For the smooth process, we advise bits ¼ to 3/8 inches huge. Choosing a thinner bit cuts down the workload of the tool.
How to Cut A Circle in Wood with A Jigsaw
Make pivot dowel supporting the middle of the circle. Also, use a threaded rod to attach to pivot and jigsaw. Now, take a bit of wood and cut a spherical shape with the help of bandsaw. With the assistance of V-block make a hollow in the middle of the dowel.
Now, a hollow on the countersunk of the dowel for stud snap is to be positioned into, for it to sit higher on the workpiece. Cut and detach the soleplate at the bottom of the jigsaw. Now make holes at both ends of the jigsaw base.
Connect it to the dowel. Alter it as size required for the circle to cut. Start cutting the circle with a jigsaw to get a perfect shape.
How to Cut A Circle in Wood with A Router
Fasten the trammel’s rods on the router’s mounting holes. Then, set the radius of the circle and lock it by tightening the trammel’s knobs.
Make a hole, to fit the trammel’s pivot pin, in the middle of the wood. Drill a hole through the scrap pivot block’s middle, and reconnect the block to the bottom of the tabletop.
With the woodcut roughly, insert the jig’s pivot pin into the drilled hole. Plunge the router bit, and slowly cut the wood.
How to Cut A Circle in Wood with A Dremel
Put the Dremel with a small-pointed cutting extension. Determine the radius of the circle you are cutting. Tie a string in the middle of a piece of craft wire. Measure the length of circle’s radius along the string to the point it’s tied.
Make a ring for a string compass using wire. Cover the wire around the head of the Dremel at the back of the flanged plastic on the tip, where the bits are attached. Twist the wire and turn the Dremel to cut a circle by moving the cutting tip through the wood.
Router Bit for Cutting Circles
Cut the timber into a spherical shape. Then, drill holes in the circle. Screw in the jig into the base of the router. Next, drill pivot holes in the jig arm. Drill holes in the wood block.
Sand the plugs and apply glue on the wood. Now, lay the dowels on the router’s sides and finally, cut the arch to create a proper circle.
How to Cut A Perfect Circle
Begin drilling with the holesaw on one edge of the wood and. When the pilot bit has made a hole, turn the wood over and keep cutting using the same pilot hole. Next, the key to cutting a round disc is to begin with a sharp hole saw and don’t push the saw into the wood. Allow the teeth to cut slowly. Withdraw the hole saw now to minimize the friction and clear the sawdust.
Best Brands of Tool for Cutting Circles in Wood
Here are the three brands for the best tool for cutting circles in wood. The three brands are chosen on the basis of their compactness, weight, durability, reliability, and sturdiness.
Bosch is one of the leading manufacturers of world illustrious quality. With the consistent path of transformation and designed excellence, Bosch has come up with a new product line of Bosch saw blades.
The company makes various blades for cutting hard material and quality blades for woodcutting as well. The blades come in numerous sizes to meet everyone’s requirements.
The blades feature an added thick kerf for the utmost control and less vibration for smooth cuts. The blades have a tilted angle for quicker cuts and enhanced performance.
Dewalt takes circular saw blades to a new level which makes the cuts straighter and more accurate over the life of the blade. It has several other attributes that make work life even more comfortable and efficient.
It has up to 8-¼” diameter blades with sharp and high-density carbide teeth and reduced vibration to give smoother cuts. The blades have a thin kerf design with an anti-stick coating for more efficient cutting in wireless saws.
Additionally, it has a reinforced shoulder that bumps up the impact resistance when hitting a nail and reduces friction during the cut.
Black & Decker
The black & decker chainsaws come with 12 – 18” bar and chain combinations that have tool-less chain tightening. The wrap which is around the handle gives a comfortable cut in all positions.
In addition to it, they provide straight cuts in an easy motion. Its products are convenient to use because of its lighter weight and compact designs. The brand provides universal blade clips to its woodcutters for curved or beveled cuts.
Black & Decker’s products for woodcutting are created to provide the most impressive results from a durable and high-quality piece of equipment. The tools are trusted to supply some of the finest crafting results in the business.
Tool for Cutting Circles in Wood FAQs
Here are a few Frequently Asked Questions about the good tool for cutting circles in wood.
Q1. How to know if a cutter is dull?
Answer: Do a random rotation each time you operate the tool. When the turning starts to fizz up, then it’s time for a new cutter.
Q2. How to sharpen the wood cutters?
Answer: There are few ways to sharpen the cutters such as a rotary tool, whetstone, diamond stone, and honing rod.
Q3. What to do if the cutter gets dull?
Answer: While a cutter does not perform sharply, loosen the maintaining screw with the hex wrench and rotate the cutter to the new facet. After using the edges, replace the cutter.
Q4. What is the accurate angle for cutting wood?
Answer: 20-degree angle for cutting is used for wood. However, the angle can be changed if turnout is experienced.
Q5. What is the depth of cut mean?
Answer: Depth of cut is the dimension of the hole that is made on the wood.
Q6. How to improve the technique for general wood cutting?
Answer: Use your tool to cut along the length of the desired cut and slowly work the blade deeper along the full length of the cut.
Q7. How to keep a jigsaw blade from bending?
Answer: To keep the blade straight, avoid forcing the saw into the cut. It will let the blade remain sharp for a long time.
In conclusion, we have reached the decision that Bosch is the not only a best one, it is also a perfect tool for cutting circles in wood.
They have the sturdiest motors in their equipment to take on the jobs in everyday construction work.
The products are professional with vigorous and durable tools which ensure fast progress of the work.